Global Series 90 – 160 kW

GLOBAL SERIES COMPRESSORS [Specifications]

90 – 160 kW / 470 – 1026 cfm.

MAXIMUM Energy Efficiency

Optimal Flow Control

  • The new generation intake valve with integrated blow down unit, solenoid

Switch and actuator is installed at the compressor inlet

  • The unidirectional intake valve is optimized for full load and no load

Operations

  • The optimal size of the intake valve reduces pressure drop (0.025 bar) and

Suction losses

  • Modulation unit ensure effective control of inlet air flow and power saving
  • Auto dual control operates on modulation mode from 100-60% in loading

and in load-unload mode for loads below 60%

  • Constant pressure due to gradual opening or closing of suction valve with

Respect to demand (multi-point) control

  • Option for selecting load-unload/modulation auto dual mode for all large

Screw compressor models as a standard feature

  • Smooth operation by modulation ensures longer life of airend, valves and

All mechanical components. It also ensures no sudden spikes or drop in

Line pressure

  • Lowest power consumption in its class of compressor controls, even with

Fluctuating loads

 

MAXIMUM Reliability

Efficient Air Intake System

  • Uses of pre-filters ensure clean air suction unit and enhances air filter life cycle
  • Heavy duty dry type air filter ensure two ways of filtration by centrifugal action and by

Paper filter cartridge with 99.9% efficiency

  • Optimally sized 4 micron filter enhances the life of filters up to 4000 hrs
  • Air filter with visual clog indicator and silencer for easy maintenance of the system
  • Auto cleaning of air filter for every cycle of upload operations

 

High Precision Drive System

  • Heavy duty TEFC squirrel cage induction motor with class F insulation and IP55 Protection for assured operation in dusty environment
  • Wide operating voltage +/- 10%
  • Motor selected for high ambient of 45 C with power variants 415V/400V/380V in 50 Hz

and 380V in 60 Hz

  • Motor winding temperature limited to Class B temperature rise

 

Drive coupling

  • Ensures efficient power transmission with uniform load on bearing due to permanent alignment of airend and motor
  • Easy serviceability due to easy replacement of Polyurethane coupling without dismantling

 

MAXIMUM Performance

Efficient Air-Oil Separation

OSBIC design

The efficient air-oil separation by OSBIC (Oil Separation By Impact and Centrifugal Action) enables efficient Separation of air and oil, with minimum pressure drop. The method enables separation of oil in three stages, Delivering consistent oil-free air while increasing the life of separator element

Stage 1:

Impact of air-oil mixture on the radial baffle plate reduces kinetic energy

Stage 2:

Centrifugal action of air-oil mixture (spin down action) to shed of the oil                                                                                                      Particles

Stage 3:

Air with minor traces of oil will enter the air-oil separator element placed inside the tank to purify the air (residual oil carry over level is less than 1ppm)

  • Less oil fills and refill quantity
  • CE/GB certified and ASME design
  • Requires less floor space
  • Minimum pressure drop in tank
  • Leak proof flanges with O-rings ensure leakage proof points

Integrated Moisture Separator as Standard

  • Designed to handle high humid compressed air outlet from after-cooler
  • 99% of bulk water removal by Impact and Centrifugal action with minimum pressure drop and automatic

discharge of collected water particles by float mechanism

 

Efficient Air Cooling

  • The compressor is designed to operate in wide temperature ranges of -5 to

45 C with limited temperature raise of outlet air to less than ambient +10 C

  • Ambient air is used to cool the aftercoolers by way of using sucker fan
  • Specially designed cooling fan reduces the input power without compromising the cooling air flow, and reduces noise induced
  • Unique cooling air path for aftercooler by means of closed air duct which

Separates cooling system from rest of the unit

  • Easy access to clean cooler fins by reverse flushing

 

 

Fully Controlled System

  • The Neuron II is a user-friendly, custom designed, dedicated and extremely compact industrial

Automation controller for medium and large size screw compressors

  • This intelligent controller enables remote monitoring, synchronizing with Distributed Control

System and SCADA

  • The controlled enables report generation viz. Cumulative report, Detailed Report for the

Previous 15 days, and Fault report (Previous 99 faults in chronological order with real time

stamping and type of faul

 

 

F5F6 Ranges

50HZ

Power

Capacity

Working Pressure

Maximum working pressure

Weight

Noise Levels

KW

HP

m³/min

cfm

Bar g

Psi g

Bar g

Psi g

Kg

DB(A)

E90-8 GS

90

125

16.55

585

7

102

8

116.02

2700

75

E90-9 GS

90

125

15.22

538

8

116

9

130.52

2700

75

E90-11 GS

90

125

13.3

470

10

145

11

159.53

2700

75

E110-8 GS

110

150

19.83

706

7

102

8

116.02

3100

75

E110-9 GS

110

150

18.36

649

8

116

9

130.52

3100

75

E110-11 GS

110

150

16.41

580

10

145

11

159.33

3100

75

E132-8 GS

132

175

24.19

855

7

102

8

116.02

3400

75

E132-9 GS

132

175

22.38

791

8

116

9

130.52

3400

75

E132-11 GS

132

175

20.09

710

10

145

11

159.33

3400

75

E160-8 GS

160

200

29.05

1026

7

102

8

116.02

3700

75

E160-9 GS

160

200

26.99

954

8

116

9

130.52

3700

75

E160-11 GS

160

200

24.05

850

10

145

11

159.33

3700

75

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